2025年度全球智能制造现状报告（第十版）（英文）

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10 TH ANNUAL STATE OF SMART MANUFACTURING REPORT 1 State of Smart Manufacturing Report 2025 1 0 T H A N N U A L 10 TH ANNUAL STATE OF SMART MANUFACTURING REPORT 2 Global manufacturers share their priorities, concerns, and the next steps around how AI-powered smart manufacturing will create new opportunities— and new risks. Find out where investment trends are headed to address internal and external factors and ultimately improve quality and create sustainable growth. Welcome 10 TH ANNUAL STATE OF SMART MANUFACTURING REPORT 3 Leading through transformation requires both innovation and resiliency. As industrial companies navigate a complex and changing landscape, technology advancements are creating new opportunities to improve speed, productivity and agility. In this year’s State of Smart Manufacturing Report leaders globally noted the important inflection point we are at – where the combined potential of people and technology will shape our future. Industrial transformation is gaining momentum, with 56% of manufacturers piloting smart manufacturing, 20% using it at scale, and 20% planning future investments. Other trends include: In the next 12 months, AI and machine learning will shape quality control, cybersecurity, and process optimization, ensuring we can take full advantage of accurate, timely data. The insights included in this report are designed to help inform your decisions in this evolving landscape—and help us all realize the vision of a world where technology helps people reach their highest potential. Together, with knowledge and innovation, we can move more confidently into the future, simplifying complexity and building companies that are more resilient, agile, and sustainable. Thriving in uncertainty Blake Moret Chairman and CEO, Rockwell Automation How smart manufacturing and emerging tech are building resiliency and shaping the future 12% GROWTH in Generative and Causal AI investments 14% INCREASE in efficiency-driven sustainability efforts 5% RISE in the importance of analytical and AI skills for leaders 10 TH ANNUAL STATE OF SMART MANUFACTURING REPORT 4 Executive Summary 05 Start the Journey 18 Introduction 07 Demographics / Firmographics 21 The Current State of Smart Manufacturing 08 Obstacles: What's topping the charts? AI's evolving role in smart manufacturing An industry under pressure turns to smart technology Smart manufacturing requires more skilled people, not fewer Turning resistance into resilience Cybersecurity risks continue to rise Quality remains an AI use case frontrunner The Future of Smart Manufacturing 16 Table of contents 09 10 11 12 13 14 16 10 TH ANNUAL STATE OF SMART MANUFACTURING REPORT 5 AI offers a solution … and remains a challenge. An industry under pressure turns to smart technology. Smart manufacturing transformations require more people, not fewer. AI is identified as a potential solution to labor shortages, skills gaps, quality control, and managing external pressures. Respondents also indicated that implementing this technology posed internal challenges. People recognize the promise of AI and have successfully deployed it for quality assurance, but continue to look for ways to alleviate pressures like the labor shortage and skills gap. Respondents identified inflation and slow economic growth as the biggest external obstacles to their organization’s growth in the next 12 months. With geopolitical and supply chain issues, manufacturers are under extreme pressure to rapidly adapt, and many are turning to smart manufacturing technologies to address these challenges. While the skills gap and labor shortage remain primary business challenges, data from this year's report shows that the shift towards smart manufacturing solutions is not correlated with reduced hiring. Respondents instead asserted their organizations’ plans to hire more people with technology skillsets and to retrain current employees. Executive Summary 41% introducing AI/ML tech + increasing automation to fill the skills gap and labor shortages as the biggest external obstacles for growth in the next 12 months 34% name inflation + economic growth 83% identify analytical thinking + communication / teamwork as most important factors when recruiting the next generation I N S I G H T 10 TH ANNUAL STATE OF SMART MANUFACTURING REPORT 6 Cybersecurity is an internal AND external risk. Quality remains an AI use case frontrunner. Cybersecurity risks are a major, ever-present obstacle and a vital skill for future hiring and use cases, and ranked third in the biggest obstacles to growth in the next 12 months. More than a third of respondents identified strengthening Information Technology (IT)/Operational Technology (OT) architecture security as part of their plan to drive positive business outcomes over the next five years. Quality is a practical AI use case right now and key to business operations and strategy. Half of respondents plan to use Artificial Intelligence/Machine Learning to support quality control in the next 12 months, and 38% will use data collected from current sources to drive product quality monitoring and improvements. Globally, 43% of respondents said product quality/safety mattered most to their sustainability program. - up 13% from the last survey 55% state that improving efficiencies is a key driver to pursue sustainability jumped to for external risk Cybersecurity#2 Executive Summary I N S I G H T 10 TH ANNUAL STATE OF SMART MANUFACTURING REPORT 7 Over 1,500 leaders in manufacturing worldwide contributed to this year’s State of Smart Manufacturing Report. The survey reveals that an industry under pressure is turning to smart technology. With global risks, including tariffs and supply chain disruptions, manufacturers are under extreme pressure to adapt rapidly. Of the respondents not currently adopting smart manufacturing, 69% plan to invest in the next 12 months. These are just a few of the important insights garnered through feedback from 1,560 decision-makers from 17 of the top manufacturing countries. More than half of these respondents (58%) work for firms with over $1B in revenue. This report from Rockwell Automation, in association with Sapio Research, includes a plan to start your journey alongside the research findings to help you turn insights into action. North America Latin America Europe, Middle East and Africa Asia Pacific Geographic Split 17 Countries Top Industries Surveyed 20% Hi-Tech, Electronics, Semiconductor 12% Metals, Metal Fabricators, Metal Formers 12% CPG (Food & Beverage, Home and Personal Care) 9% Energy Transition, Renewable Energy View all survey demographics Introduction Give input in decision-making process Respondent roles Primary decision-maker Share decision-making responsibility 14% 49% 37% 10 TH ANNUAL STATE OF SMART MANUFACTURING REPORT 8 Growth remains a challenge. Find out why. While improved costs pushed energy out of the top concerns, cybersecurity risks, competition, and workforce challenges joined inflation and economic growth to round out the top challenges to growth in the next 12 months. C U R R E N T S T A T E O F M A N U F A C T U R I N G 10 TH ANNUAL STATE OF SMART MANUFACTURING REPORT 10 TH ANNUAL STATE OF SMART MANUFACTURING REPORT 9 Cybersecurity, which debuted in the top five of external risks last year, shot up to second place. As AI continues to expand, so do the opportunities for cyber attacks. There’s growing awareness of risks to IT/OT networks from the increasing interconnectivity of digital and physical infrastructure. Supply chain disruption is the biggest concern for a fourth of respondents, with mining and pharmaceuticals feeling the most strain. Companies are increasingly focused on reshoring and nearshoring operations to bring production closer to customers, address persistent supply chain challenges, and